Advanced simulating
Software for Continuous Casting

Smart Factory System for Continuous Casting

CC-EYE offers function of an advanced on-line monitoring of quality related parameters, cracks, and central segregation during continuous casting. It also gives on-line prediction of the origins of defects and casting abnormalities, and it is easy to check whether these problems are solved. Eventually, the basic framework for Smart Factory System for continuous casting can be constructed.

On-line Prediction of Qualities and Origins of Defects




Expert System for Continuous Casting

Real time Check of Casting Conditions & Quality Index
Check History of Casting Conditions & Quality Index
Estimation of internal crack considering mold and strand stages
Scarfing/Grinding Decision Guide
Finding Cause of Defect and Solution Guide
Data Management of Casting Information and results

Cause Analysis & Reporting

Benefits

Maintaining optimum casting condition by constant real-time monitoring of slab qualities and casting condition - basic platform for defect-free slab casting and highly efficient casting operation
Expected profit from minimizing the defect ratio of each steel grade
Reducing the required time for problem solving to less than 1/20
Reducing the cost for trial and error by drawing optimum casting condition through carrying out off-line simulation before new steel grade production
Reducing the cost of scarfing loss by using the predicted defect ratio with slab position as guidance for precise scarfing decision

Requirements

System server : HP DL380 or higher
Database S/W : Oracle or MS-SQL
Network : TCP/IP networking with Level2 and Level3 system
Client PC : Desktop or Notebook PC
Operating system : Windows Server (32/64 bit)
Can be changed by
- situation of inventories at ordering time
- user requirements


Advanced simulating
Software for Continuous Casting


Smart Factory System for Continuous Casting

CC-EYE offers function of an advanced on-line monitoring of quality related parameters, cracks, and central segregation during continuous casting. It also gives on-line prediction of the origins of defects and casting abnormalities, and it is easy to check whether these problems are solved. Eventually, the basic framework for Smart Factory System for continuous casting can be constructed.

On-line Prediction of Qualities and Origins of Defects



Expert System for Continuous Casting

Real time Check of Casting Conditions & Quality Index
Check History of Casting Conditions & Quality Index
Estimation of internal crack considering mold and strand stages
Scarfing/Grinding Decision Guide
Finding Cause of Defect and Solution Guide
Data Management of Casting Information and results

Cause Analysis & Reporting

Benefits

Maintaining optimum casting condition by constant real-time monitoring of slab qualities and casting condition - basic platform for defect-free slab casting and highly efficient casting operation
Expected profit from minimizing the defect ratio of each steel grade
Reducing the required time for problem solving to less than 1/20
Reducing the cost for trial and error by drawing optimum casting condition through carrying out off-line simulation before new steel grade production
Reducing the cost of scarfing loss by using the predicted defect ratio with slab position as guidance for precise scarfing decision

Requirements

System server : HP DL380 or higher
Database S/W : Oracle or MS-SQL
Network : TCP/IP networking with Level2 and Level3 system
Client PC : Desktop or Notebook PC
Operating system : Windows Server (32/64 bit)
Can be changed by
- situation of inventories at ordering time
- user requirements